Understanding the Difference Between Brush and Tank Plating

Brush plating is a very useful and portable method of plating. Many different types of metals or alloys can be applied over another metal. Our company makes far more solutions available in brush plating chemicals then tank plating due to the large demand of our customers. In a brush plating set-up we can work with lower powered rectifiers and much less chemicals then in a tank plating set-up. Larger pieces can be plated at a lower investment money wise and a smaller work area is needed. Basically it doesn’t matter how large the piece is, since it will plate wherever we touch the wand to the work surface. Tough jobs can be done easily since we do not have to disassemble most jobs. Car parts can be plated right on the auto without dismantling the car. This is how the gold emblems on cars are done. The emblems are never removed from the car to be plated. It doesn’t matter if we touch the paint on the car as the paint does not conduct electricity so the paint will not plate. Guns are much easier to plate this way as there is no worry of the insides getting rusty from submerging them in solutions. If you have two conductive surfaces close to each other and you only want to plate one of them, the plating will only occur on the surface that you contact with the wand. If it is impossible to plate one area without touching the surrounding areas then you can mask off the area with tape or nail polish or the such. In brush plating the solution is all used up and therefore you do not have a disposal problem like in tank plating. It is considered environmentally friendly.

The theory of Brush plating is simple. The rectifier supplies a negative charge to the work piece and a positive charge to a hand held wand which has the anode attached to the end of it. The anode is covered with an absorbent material which holds the plating solution. The anode can either be dipped in the solution or in some large jobs the solution is constantly pumped up to the area being plated. The anode is then applied to the work piece by the operator, or the work piece can be moved under the anode, such as a moving shaft. The movement will apply even plating on the entire area being plated. Plating occurs only where the anode contacts the work piece.

 Advantages of Brush plating: Lower initial cost to start. Portability, the equipment can be moved to the worksite. Ease of operation. Permits the plating of parts too large for a tank. Reduces the amount of masking. Reduces waste disposal. And don’t let the word brush fool you, you can’t leave any brush marks since the metal is electrically deposited on the work piece.

In a tank plating set-up we must have a tank of sufficient size to hold the work piece with room for the anodes and at least 3 to 4 inches of space on each side. Jewelry and small car parts are a good example of  items that take well to tank plating, and the tanks can be as small as one quart size in some cases. In electroforming which is the plating of non-conductive items, a tank system must be used first to apply the copper over the conductive paint. A tank has the advantage of being able to build-up thicker plating without you being there or doing any labor during this step. With most solutions the anodes must be equal to or greater than the work piece. If we use anodes of the same metal as the solution then basically the solution goes on but the anodes dissolve and must be replaced. When using stainless steel anodes the metal is used out of the solution but the anodes don’t wear out. The solution is then replaced.

Advantages of tank plating: Easier plating of complex shapes. In most cases multiple parts can be plated at one time. In electroforming the copper must be tank plated over the conductive coating. In some of the tank solutions the brighteners, which are chemical additives can save you some of the time and labor of polishing. The pieces plate out bright.

            Similarities in the two types of plating: The finished product is the same if the plating is done properly. In our showroom you can not tell the difference between the two. They are both deposited on the work piece and electrically bonded just the method of applying it is different. In tank plating the thickness is determined by how long you leave the item in the tank to plate. In Brush plating the thickness is determined by how many times you go over the surface of the work piece.

            Differences in the two types of plating:  The plating chemicals used in brush plating are much more concentrated than the solutions for tank plating, therefore they are not interchangeable. In most cases there are approximately 15 times more metal in them. It does make them more expensive per ounce but they also cover much more area than tank solutions. The nice part is that you don’t have to buy such large quantities of solution to do the job. Also because of their concentration the brush solutions can build-up thickness faster than tank solutions.

Electroforming: In electroforming we start with a applied conductive coating and plate with a special copper solution in a tank. The next coatings can either be done in a tank or by brush plating but the first plate of copper must be done in a tank.

This is a picture sent to us from Naiem Haniff, one of our customers in Surinam, South America. The comments are his own, only some spelling has been changed.

"I am sending you a picture of a gold plated gun barrel. It would also be nice if you could add this picture to your website. This gun barrel is my first job that I did when I purchase your system, and this was done by one of Dalmar proud customer. The results came out perfect. Thank You for all your help. Sure saves money and time when you can actually plate something without any problems. I have a spray on chrome system from (purposely deleted) and it does not stand up, it's no good. I had a contamination of one of the spray on chrome tank from (deleted). When I called them, they seem to know nothing about what I can do if I have a problem like that in one of my tanks. Thank you for the good results."

We are always happy to show some work from our satisfied customers.

"Believe"